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Juntas de PTFE con malla metálica

Material: PTFE with stainless steel (304/316L) or alloy mesh
Temperature Range: -200°C to +260°C (short-term up to +300°C)
Pressure Range: Dependent on size, medium, and temperature
Standards Compliance: ASME, DIN; optional FDA or EU 1935/2004 for sanitary applications
PTFE Options: Standard, modified, or filled (glass fiber, graphite)
Metal Mesh Options: 304/316L stainless steel, Hastelloy, Monel
Surface Finish: Smooth and dense, easy to clean
Customization: Sizes, shapes, and materials per application requirements
Applications: Chemical, pharmaceutical, food, beverage, semiconductor, energy, general industrial

Descripción del Producto

Introduction to PTFE Gaskets with Metal Mesh

PTFE gaskets reinforced with metal mesh combine the chemical resistance of PTFE with the mechanical strength of stainless steel, delivering reliable sealing performance in harsh and hygienic environments. Widely used in chemical, pharmaceutical, food, and beverage industries, these gaskets are ideal for high-pressure, corrosive, and sanitary applications.

Ventajas principales

Unmatched Durability and Pressure Resistance

  • Metal Mesh Core: 304 or 316L stainless steel (or custom alloys) embedded in PTFE provides exceptional mechanical strength and dimensional stability.

  • Creep Resistance: Prevents leakage caused by bolt relaxation or PTFE cold flow.

  • High Pressure Capability: Superior to pure PTFE gaskets, allowing multi-fold pressure handling.

100% Corrosion Barrier

  • Full PTFE Encapsulation: Metal mesh fully encased in PTFE, ensuring only PTFE contacts the medium.

  • Resistencia química: Withstands strong acids, bases, organic solvents, and harsh chemicals, providing full protection for chemical processes.

Wide Operating Conditions

  • Temperature Range: -200°C to +260°C, with short-term peaks up to +300°C.

  • Chemical Compatibility: Suitable for almost all corrosive chemicals and extreme environments.

Hygienic, Safe, and Easy to Use

  • Zero Contamination: Smooth, dense surface prevents adhesion, meets sanitary standards (FDA, EU 1935/2004 optional).

  • Safe Installation: Low friction prevents twisting or damage; no fiber shedding, maintaining fluid purity.

Campos de aplicación

Química y petroquímica

Sealing for flanges on reactors, heat exchangers, pumps, and valves handling chlor-alkali, acids, and hydrocarbons.

Farmacéutica y biotecnológica

Sanitary pipelines, fermenters, and clean utility systems such as WFI water distribution.

Food & Beverage

CIP/SIP systems, pumps, homogenizers, and piping connections requiring sanitary seals.

Semiconductor & Specialty Chemicals

High-purity acid, etchant, and specialty gas transport pipelines.

Energy & Environmental

FGD (flue gas desulfurization) units and highly corrosive wastewater treatment equipment.

General Industry

Any applications needing reliable sealing to prevent leakage of hazardous or valuable media.

Product Features and Highlights

Innovative Composite Structure

Advanced manufacturing ensures tight bonding between PTFE and metal mesh, eliminating delamination risk and providing uniform sealing force.

Material Options and Customization

  • PTFE Types: Standard, modified, or filled PTFE (glass fiber, graphite, etc.) for enhanced performance.

  • Metal Mesh: 304/316L stainless steel standard; custom alloys (Hastelloy, Monel) available.

  • Sizes & Shapes: Standard (ASME, DIN, JIS, GB) or non-standard dimensions, including complex geometries.

Excellent Sealing Efficiency

Low bolt stress requirements achieve superior initial and long-term sealing, reducing overall flange connection costs.

Long Lifecycle & Reliability

High resistance to aging and fatigue, extending maintenance intervals, minimizing unplanned downtime, and improving operational efficiency.

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